How to make concrete countertops with recycled glass

how to make concrete countertops with recycled glass

Recycled Glass Countertop

Mar 02, Turn on the vibrator to a relatively high speed so that the recycled glass terrazzo mix will flow. Use a bucket to pour the terrazzo concrete mixture into the form. Spread and push the mix into the form with a trowel or your gloved hands. Make sure the form is completely and evenly filled. Add Recycled Bottle Glass Aggregate: Add 25 lbs. of recycled blue glass aggregate into the terrazzo mixture and blend with paddle mixer until all glass is evenly distributed. Always wear a particle mask when working near glass powder or dust. Add .

Making a recycled glass concrete countertop is an impressive project you should counhertops out. Even though it is time-consuming and might be slightly costly because of the material and tools you will need, it is still worth it because you will create something you can use in your kitchen or bathroom.

Moreover, it will have a distinct look from the other kinds of countertops you will find in stores. It will give your home a fashion statement and leave visitors gushing over its elegance. It is a worthy project you will be proud of. After the construction, this countertop will weigh around pounds. Before making a recycled glass concrete countertop, you will need to consider where it will be installed on.

The popular item it is usually installed on is the cabinet in your kitchen or hw. Using a cabinet how to make concrete countertops with recycled glass no special supports or bracing. The form will be a 1-inch thick slab for the countertop. Building it requires little effort. It how to sign up for korean maplestory take about an hour at most when building this form. Casting ordinary concrete is similar to casting recycled glass terrazzo mix.

The only difference is that the aggregate of the latter is really sharp. The glass will tear through thin latex gloves so you need heavy duty rubber gloves. Once it is fully cured, you should grind off any rough area or high spot. Also, grind the front bottom edge so it will be straight and consistent with other edges. Make sure you grind the underside before removing it from the mold. Polishing the countertop will take some time, so you have to be patient.

A lot of materials have to be removed and the glass aggregate will get hard too. You have to remove them to create a homogenous appearance after exposing the glass. If you want the boldest color possible, you will have to use a high gloss color-enhancing sealer on maake recycled glass countertop.

Two coats of Surecrete PC12 Sealer will be applied to give it adequate protection and performance. Pour a good amount of it on the countertop. Spread it with the high-density foam roller to cover the entire countertop with a uniform layer. Building a recycled glass concrete countertop is time-consuming and slightly expensive, but it is worth it.

We made sure we covered everything you need to consider and do when building your countertop, so you can have desirable results. Your email address will not be published. Save my name, email, and website in this browser for the next time I comment.

Skip to content Menu. Posted on March 2, by Kitchen Clerk. How To Make Recycled Glass Concrete Countertops Making a recycled glass concrete countertop is an impressive project how to make concrete countertops with recycled glass should try out. Step 1 Planning You need to consider the cabinet base gkass location of brackets because they will impact the countertop design.

Make sure you measure the cabinet or how to win over a cancer male frame. Make sure that the cabinet or steel frame you want to use is flat, securely anchored, and has the strength to support heavy loads. Step 2 Anchoring If you mzke using a steel frame, anchor it to the wall so it can stay firmly on the ground. Anchor the top, middle, and bottom to the wall.

These extra inches is for the accommodation of the glaass form walls. Mark it along the length of the foam. Use a table saw to cut the excess foam off the top. However, a table saw will give you better precision. At the corners, they should overlap.

Step 3 Attach the form walls to the form base At the bottom of the form walls, a double-stick carpet tape will be stuck there. The form walls will then be pressed onto conceete baseboard. Make sure their layout marks align together. Mark them with a blade or knife so they can be a visible cut line. Step 5 how to make concrete countertops with recycled glass Glue the wall liners to the form walls On one side the wall liners is a matte surface while on the other is a glossy surface.

Use spray how to know if a guy love you on the glossy side and leave it for a few minutes.

Attach it to the form walls. The factory edge of the liners should align with the top of the form wall. It is this straight factory edge that will ensure the bottom side of the recycled glass counter will how to make concrete countertops with recycled glass straight and uniform. After it has glued together, you will pour a bead of silicone sealant on the top of the form wall.

This will prevent the concrete from running between the wall sections of the foam wall and wall liners.

Fill any gap around or between flass form base and the liner. You can apply the bead of silicone with Corner and Conxrete Shaping Tools to give it professional rounded edges. You can also use the Corner and Seam Shaping Tools Guide to learn how to create perfect rounded edges and how to seal the form. After sealing the form and the silicone has cured, you can now remove debris and dust with compressed air or vacuum.

Silicone residue can be removed with denatured alcohol. Step 7 Level the form Leveling the form will help in maintaining an even thickness when you start casting the recycled glass. Step 8 Attach the vibrator to the recyclfd table Protect the casting table from direct sunlight and cold. This is where you will leave the countertop to cure overnight. Make use of two vibrator tables.

One of the vibrators will be at one end of the casting table, and the other vibrator at the other end. The vibrators will be plugged into the controller concree the controller will be plugged into a wall outlet. Before wit, test them to ascertain they are working. Shake the liquid modifier well, then pour it into the 15 gallon mixing bucket. Pour all the contents of the indigo pigment what causes government budget deficit into the bucket you poured the liquid modifier.

Blend using a paddle mixer. Mix it vigorously until the whole concrete mixture has blended thoroughly and free of unmixed material and lumps. Use the trowel to scrape materials from the sides of the bucket and continue mixing thoroughly. After mixing the terrazzo with the modifier and pigment blend, the mixture will be thicker. Step 3 Add the recycled glass aggregate Pour 25 lbs. Pour and blend another how to retrieve deleted emails from yahoo lbs.

When it has also distributed evenly, pour another 25 lbs and blend. Step 4 Improve its consistency Pour cups of water to give it a semi-pourable consistency. Things you will need Plastic buckets Trowel Vibco Table Vibrator Vibco Variable Speed Controller Step 1 Pour the concrete Remember, the casting table should be indoor as stated in step 2 Turn on the vibrator to a relatively high speed so that the recycled glass terrazzo mix will flow.

Use a bucket to pour the terrazzo concrete mixture into the form. Spread and push the mix into the form with a trowel or your gloved hands. Make sure the mkae is completely and evenly filled. Step 2 Vibrate and trowel If the form is overfilled, screed the excess off with the edge of clean and straight steel or wood. Work the board diagonally in a sawing motion across the surface of the concrete.

Make sure you do it carefully so as not to disturb the wall liners or foam walls. Once you level the terrazzo mixture with the top of the form, until it needs no more concrete, you can now turn the vibrator to a low hkw. Step 3 Compact the mix Let the vibrators run for at least 8 minutes until all trapped air in the terrazzo mixture is out. Doing this will reduce the number of air bubbles on the countertop. Use the trowel to tamp around the edges to compress the glass into unfilled corners.

This will drive any air trapped around the edges of the form. Step 4 Cover it to cure Use a thin covering of plastic to cover the form for humidity. You can allow it to cure for approx. When it is removed from its mold, it must be supported every 12 inches to avoid cracks. The form wall line will act as the grinding guide. Keep grinding until the casting material is flush with the form wall liner. Doing this ensures that the thickness of the countertop is consistent.

If the surface is very rough, use concretd segmented grinding cup. The bottom of the slab around the perimeter of the casting should be ground. Keep on grinding around the perimeter until it is ground flush with the form wall liner. What is the meaning of city grind the concrete flat in those areas.

Grind any other place that the countertop bottom will touch on the metal frame supports. If the countertop support is a flat surface, such as a cabinet, what does que fue mean sure you grind the entire bottom surface.

Introduction: Recycled Glass Countertop

Jan 24, - If youre looking for a way to make your next concrete countertop stand out, look no farther than recycled glass aggregates. Many colors and sizes available.

This bright blue recycled glass countertop was made as a shipping and packaging table in our Berkeley, CA warehouse. The high amount of recycled content would qualify this countertop for LEED credits and only takes a few hours to form and cast.

Before making a concrete countertop, consider how it will be supported. A typical countertop would be installed over kitchen or bath cabinetry and would not require any special supports or bracing. This project will be installed on a steel frame with no cabinetry beneath to allow storage of large objects under the countertop. The support must be flat, level, stable, securely anchored, and strong enough to support a heavy load.

This is a basic 1" thick countertop slab that requires very little effort to form. Using our simple foam rail and adhesive forming system we were able to build this entire countertop mold in about an hour. Casting a recycled glass terrazzo mix is very similar to casting ordinary concrete with one notable exception the aggregate is really sharp. Before removing the concrete from the form, we use a grinder to flatten any areas of concrete that might be too high or that have run over the edges of our form.

This is also an ideal opportunity to grind the front, bottom edge, making it straight and consistent. It is much easier to shape the underside of the recycled glass countertop before demolding.

Don't be deceived by how straightforward demolding this recycled glass countertop is. The majority of all cracking or breaking will occur at this step if proper precautions are not taken to protect the countertop from damage. Once the countertop is removed from the mold, it must always be supported every 12 inches to make sure it doesn't crack. Polishing your recycled glass countertop will take a considerable amount of time and patience. The glass aggregate is very hard and a lot of material has to be removed to expose the glass and create a homogenous appearance.

Use the lithium densifier while polishing to create a slurry to fill in air pockets as you go. This method creates a slurry that closely resembles the base mix, but if you prefer using conventional acrylic slurry that option is always available. To achieve the boldest color possible we are going to seal this recycled glass countertop section with a high-gloss color enhancing sealer.

We'll apply two coats of Surecrete PC12 Sealer which will provide adequate protection and performance. If this were a kitchen or bath project we'd likely sand and seal an additional two coats to create a higher quality finish. This countertop has been in use for a few months, and most of the product that ships out of our office in Berkeley passes across this surface.

Because of the heavy use, the sealer has lost its original glossiness and has a few deep scratches, but is still holding up fine. Be sure to enter the Concrete and Casting Contest before it closes on 28 July! Thank you Cheng Concrete. Question - my island will have a 10 inch overhang.

Can I use fiberglass reinforced concrete and glass chips in the countertop? Will it be strong enough? I am thinking of 1. Reply 6 years ago on Introduction.

What exactly do you mean? Do you mean would it be durable? Are you concerned with it cracking? Getting scratched? A slab of concrete will easily last many lifetimes as a coffee table. Very nice result! What scares me just a bit is the absence of reinforcement wire in the structure, given the thickness and the length of the whole. Was this a choice or is it just misplaced fear of mine? Good question! This mix does not need reinforcing at 1" thick.

As long as it's supported every 24", it will be fine. We wouldn't cast a regular concrete countertop at 1" thick, usually they are 2", but regardless they should be reinforced, especially in narrow sections, like the area around a sink. This fiber-reinforced mix is very strong on its own check out the bent concrete table. It's perfect for reinforcing thinner castings like this one where ghosting in the surface from the rebar underneath can be a problem.

If this work top were to cantilever over the edge of the support by more than a few inches, it would need to be reinforced. Good answer, thanx! I even don't want to think about the weight of a 2" countertop, gosh! You guys know how to merchandise your product, btw. What was the cost of materials, including the mold, to produce this slightly more than 15 sq. Also an idea of the man hours it took total for mold making, mixing and casting, and finishing. You can rip the form walls from this same sheet if you have a table saw.

The time breakdown is something like this: 1 hour forming, 1 hour casting, 2 hours polishing, 1 hour sealing. If it were just a cast finish, it would be a quick project. The polishing and finishing take a lot of time to get right, but the end result was worth it!

Ever since I did my first concrete project I wanted to try something like this. This is an amazing piece of awesome :. Oh my, I have always dreamed to have a countertop that would look like that I can hardly believe that you made it! It's amazing! GREAT job!!! This has got to be the most beautiful countertop I have ever seen! That color is amazing and I want an entire house made out of it!

Introduction: Recycled Glass Countertop. More by the author:. Determine the type of countertop support: The support must be flat, level, stable, securely anchored, and strong enough to support a heavy load. Anchor the support: We anchored our frame securely to the wall studs at the top, middle and bottom.

Mark the form base with a pencil, laying out the 24" x 91" dimensions of the finished countertop. But for this project we need to cut them down to 1". Use a ruler to mark the form walls at 1" high, along the length of foam. Cut the excess foam off the top using a fine hand saw.

If you have access to a table saw this can easily be accomplished with precision. It is not necessary to cut the form walls to length before attaching them to the melamine base. They can overlap at the corners. Press the form walls onto the base board, making sure they stay straight and true to the penciled layout marks.

Mark and cut them to 1" wide. Use a razor blade or knife to mark them. This will make an easily visible cut line to follow. Any gaps in the corners will be filled with silicone when sealing the mold. Glue Wall Liners to Form Walls: The wall liners are smooth and glossy on one side, matte on the other. Spray the glossy side of the form liners with spray adhesive. Wait a few minutes.

Attach the liners to the form walls, with the factory edge aligned with the top of the form wall. Later you will rely on that straight factory edge to ensure the bottom side of your recycled glass countertop section is uniform and straight. After the form liners are glued in place run a bead of silicone sealant along the top of the form wall to prevent concrete from running between the foam wall sections and the wall liners.

Tooling the bead of silicone with Corner and Seam Shaping Tools produces professional-quality rounded edges. Check out the Corner and Seam Shaping Tools Guide to learn more about how we seal the form and create perfect rounded edges. After the form is sealed and the silicone has cured, remove dust and debris with a vacuum or compressed air. Remove silicone residue with denatured alcohol. Level Form: Level the form before pouring to help maintain an even thickness throughout the casting.

Shake the Liquid Modifier well before pouring it into the 15 gallon mixing bucket. Add the entire bag of Indigo Pigment to the bucket of Liquid Modifier. Blend with a paddle mixer to thoroughly blend pigment into modifier. Vigorously mix until all the concrete mixture is thoroughly blended and free of lumps or unmixed material.

Occasionally scrape material from the sides of the bucket with a trowel, mixing thoroughly. As the terrazzo mix is blended into the modifier the mixture becomes thicker; hold the paddle mixer firmly to prevent kick-back.

Always wear a particle mask when working near glass powder or dust. Add another 25 lbs. Add final 25 lbs.



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